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Ionic Automation


Ionic designs, builds and commissions custom testing and calibration solutions for a wide variety of applications. Inline and end of line testing systems and calibration systems are a prudent manufacturing approach. Our professional staff of engineers, designers, programmers and toolmakers at Ionic will deliver turnkey solutions that will validate your product integrity and quality.

Our professional staff of engineers designers, programmers and toolmakers deliver  fully integrated or stand-alone systems.
We operate as a team with your product designers, manufacturing engineers, and maintenance staff to provide the best solution for your needs specifications and standards of your facility’s operations.

Housing & Cover Leak Test System designed and manufactured by Ionic Automation.

Test Stands, Stations & Systems

Ionic creates custom manufacturing stations and lines to suit your application, including:
  • Functional test
  • Leak test, pressure, vacuum, mass spec
  • Electrical test
  • Calibration
  • Data acquisition
  • Fully integrated or stand-alone

Leak Test System

The Housing & Cover Leak Test Machine is designed and manufactured as a turn-key automation machine capable of leak testing the Housing and Cover Castings at an annual production rate of 95 thousand parts.

Both the housing and covers are individually tested on a common machine base made from carbon steel.  An impact style identification marker is installed into each individual process.

The leak detection method selected for this application is an ‘absolute’ pressure decay type analysis that uses a comparison (or measured value) with a certified manometer. Ionic believes that this method provides a more repeatable and cost effective output compared to a ‘differential’ style system that compares a standard work piece to a test piece.