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    Expertise

    From engineering through build, programming, and commissioning, we integrate complete systems delivered by one in-house team.

    AUTOMATION SYSTEMS

    Custom machines for
    modern manufacturing

    We engineer turnkey automation tailored to your parts, processes, and regulatory needs. Mechanical design, controls, robotics, tooling, and validation are executed in-house for speed and accountability. Every system is shop-tested before shipment, then installed, commissioned, and supported onsite for reliable ramp-up.

    Robotic systems
    for assembly

    Material handling
    systems

    Vision inspection
    systems

    Special
    purpose machines

    DISCIPLINES

    End-to-end expertise for
    automated manufacturing

    01/05

    Mechanical


    • Mechanical engineering

    • Assembly and integration

    • In-house machining

    • Fabrication and welding


    02/05

    Electrical


    • Electrical engineering

    • Machine wiring

    • Panel building


    03/05

    Controls


    • Central and distributed control systems

    • Data logging, part tracking, and SCADA systems

    • Process control and monitoring systems

    • MES and order systems


    04/05

    Project Management


    • Rigorous project management system which 
satisfies the requirements of ISO9000

    • Regular progress reports

    • Early risk identification and management

    • Structured and documented approach

    • Highly communicative and collaborative

    • Dedicated PM for each project


    05/05

    Service and Support


    • Equipment installation and qualification

    • Validation support

    • Cycle-time improvements

    • Reliability improvements

    • Tooling changes for new products

    • Spare parts


    APPLICATIONS

    Our automation
    systems applications

    01/05

    Assembly Automation


    • Single and multi-stage assembly systems

    • Dispensing, pressing, ultrasonic welding, and torquing

    • Precision high-speed assembly from 120 to 7500 parts per hour

    • Vision-guided assembly

    • Surface treatment and heat cure

    • Automated inspection, testing, and data acquisition

    • Automated packaging


    Frame 57 (5)

    02/05

    Material Handling


    • Synchronous and asynchronous transport

    • Linear, dial, robot, and pallet-based assembly systems

    • Intelligent servo conveyor systems

    • Multi-up and single component assembly

    • Tape feeder systems

    • Vibratory feeders, tray handlers, reel and flex feeders


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    03/05

    Testing and Inspection


    • Vision inspection

    • Function testing

    • Leak testing

    • Surface inspection

    • Part presence to part gauging and defect identification

    • Proof of Principle and development testing

    • Image storage and retrieval

    • Data acquisition


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    04/05

    Robot Machine
    Tending


    • Mold machine integration

    • CNC integration


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    05/05

    Special-purpose Machinery


    • Oil fill

    • Laser etching and sizing

    • Electrolyte paste dispensing

    • Powder dispensing

    • Graphite plate sanding, handling, and gluing

    • UV curing


    Frame 57 (9)

    Industries

    AEROSPACE

    Precision, traceability, and compliance drive aerospace. We build assembly, drilling, fastening, and inspection cells with robust fixturing, vision verification, torque monitoring, and complete part genealogy. Our systems support consistent quality, safety, and audit readiness.

    CONSUMER GOODS

    Ionic designs and integrates high-throughput automation systems for consumer goods manufacturing, combining robotics, motion control, and machine vision to optimize assembly, packaging, and inspection. Our in-house controls and fabrication teams deliver reduced cycle times and seamless line integration, ensuring consistent product quality and full compliance with safety and traceability standards.

    ENERGY

    Energy applications demand durability and safety. We deliver assembly and process automation, and test systems for renewables. Our solutions improve uptime and compliance in regulated environments.

    LIFE SCIENCES

    For medical devices, validation and cleanliness are critical. We design cleanroom-ready assembly, packaging, and inspection cells with material control, vision checks, and full traceability. Documentation supports IQ/OQ/PQ, and our processes align with FDA expectations for safe, consistent, audited production.

    TRANSPORTATION

    Automotive and broader transportation programs require flexibility and cost-effective solutions. We integrate fastening solutions, leak testing, and process inspection to deliver and enhance throughput. Our cells support traceability and standard work across multi-plant deployments.

    PROCESS

    From requirements to
    production, step by step

    01

    Discovery

    Scope, part analysis, targets,
    constraints, and site conditions.

    02

    Concept
    & Feasibility

    Layouts, tooling concepts,
    risk reviews, and budgetary estimate.

    03

    Engineering
    & Build

    Detailed design, fabrication,
    controls, and in-house assembly.

    04

    Shop Test

    Runoffs, FAT, documentation,
    and operator training.

    05

    Install & Support

    Onsite commissioning, SAT
    , ramp-up, and ongoing service.